De-lamination of coatings can occur between the coating system and the substrate.
Possible causes for de-lamination are:
Contamination Inadequate surface preparation Incompatibility
Contamination can be on the floor surfaces or it can be introduced onto the substrate surfaces by sanding, application equipment or washing between coats.
Potential sources of contamination include
Aerosol Sprays Construction silicones / Paints Brake fluids / Oils Cleaning materials
Application of solvent‐based floor finish can re‐dissolve those extracted materials so that they sit on the surface of that floor finish layer. Very often, there are no or only minor signs of rejection. The second finished coat with its surface characteristics will possibly then reduce adhesion.
Inadequate surface preparation
Polyurethane and Epoxy floor finishes dry to a highly inert film and they will not adhere to other coats unless they are surface activated. Good sanding followed by vacuuming is essential to achieve a mechanical activation for proper bonding. The sanded surface should appear uniformly dull after sanding. The surface is not sufficiently activated if the screen or sandpaper caused only a few scratches on the floor. Use 120-150 grit.
The use of a mixed system can create a lot of problems. Test products before full application of the coating . Especially the use of tints in clear coats
How to avoid de-lamination
Following is a list of things that, if considered, can help to eliminate or dramatically reduce the likelihood of delamination problems on floors.
Wash epoxy and polyurethane floors with Fortis Floor Prep before the sanding process, particularly in kitchens and around tables.
Keep application equipment clean.
Do not use mixed systems, use only recommended products. Re‐sand existing old floors, changing sandpaper and screens for each coat
Unfortunately, in most cases, a total re‐sand and repeating the coating process, covering all bases guarantees to fix a de-lamination problem on a floor. If de-lamination is only in small areas a patch and buff be an option (Technical Note #5)